一)模具可以基本用詞 Professional Terms
1.塑料 — plastic, resin
2.樣件 — sample
3.鋼料 — steel
4.注塑機 — injection machine, press
5. 產(chǎn)品 — part, product, moulding
6.模具 — mold, mould, tool
A 簡易模(樣板模)— prototype mold
B 量產(chǎn)用模具 — production mold
7.三維造型(數(shù)模)—3D model, 3D data
8.二維產(chǎn)品圖 — 2D part drawing
9.設計 — design
10.制造 — manufacture, build up, construction, fabrication, make
11.檢驗 — check, inspection
12.測量 — measure, inspection
13.修改 — change, modify, correction
14.工程更改 — engineer change
15.質量 — quality
16.數(shù)量 — quantity
17.基準 — datum, reference
(二)如何解析2D 產(chǎn)品圖?How to read 2D part drawing?
一. 產(chǎn)品幾何 Geometry
1.點 — point
2.線(邊) — line, edge
3.面 face
A 側面 — side
B 表面 — surface
C 外觀面 — appearance surface
4.壁厚 — wall thickness, stock thickness
5.加強筋(骨位) — rib
6.孔 — hole
7.細長得槽 — slot
8.柱位 — boss
9.角 — corner
A 圓角 — fillet
B 倒角 — chamfer
C 尖角 — sharp corner
10.斜度 — angle, taper
11. 凹槽—recess , groove
二. 分模信息 Splitting
1. 分型線 — parting line (P/L), splitting line
2. 主分模方向 — main direction, line of draw
3. 澆口設定 — gating
一. 產(chǎn)品標識 Part Identification
1. 產(chǎn)品名稱 — part name (P/N)
2. 產(chǎn)品編號+版本號 — part number + revision (Rev.)
3. 型腔號 — cavity number
4. 材料標記 — material symbol
5. 模具編號 — mold number (no.)
6. 日期印 — dating insert, date code
7. 循環(huán)印 — cycling code
8. 公司標志 — company logo
二. 技術要求 Specification (Special Requirement)
1. 項目啟動表 Kick-off sheet
1) 項目名稱 — program name, project name
2) 產(chǎn)品名稱 — part name, product name, part description
3) 產(chǎn)品編號 — part number (P/N)
4) 客戶模號 — customer mold no.
5) 項目啟動日期 — kick off date, start date
6) 項目完成日期 — due date, lead time
7) 內模件用鋼 — tool steel
8) 型腔數(shù)量 — number of cavities
9) 數(shù)據(jù)文件編號 — data file no.
10) 注塑材料 — resin, plastic, raw material
11) 收縮率 — shrink, shrinkage, shrink factor
12) 注塑機噸位 — molding machine size, injection machine size
13) 成型周期 — cycle time
14) 型腔光潔度 — cavity polish
15) 型芯光潔度 — core polish
16) 皮紋(曬紋)— texture, grain
17) 拔模斜度 — draft angle, removal taper
18) 注塑件顏色及光澤 — molded color & gloss
19) 模具加工地 — manufacturing facility
20) 熱流道供應商 — manifold manufacturer, manifold supplier
21) 澆口位置 — gate location / position
22) 澆口類型 — gate type
產(chǎn)品標識 — stamp information, part identification
特殊要求 — special instructions
1. 產(chǎn)品質量及外觀要求 Part Quality & Appearance Requirement
1) 尺寸及公差 Dimension & Tolerance
① 重要尺寸 — critical dimension, important dim., key dim.
② 理論尺寸 — nominal dimension
③ 實際尺寸 — actual dimension
④ 公差 — tolerance
⑤ 公差帶 — tolerance range
⑥ 尺寸超差 — dimension deviation
⑦ 接受(合格) — accept, OK
⑧ 拒絕(不合格) — reject, refuse, obsolete, NG
⑨ 讓步接受 — concession, special admit
⑩ 返工 — re-work
2) 產(chǎn)品缺陷(常見得)Defects (normal)
① 縮水 — sink mark, shrinkage
② 飛邊,毛邊 — flash, burr
③ 段差 — mismatch discrepancy
④ 銀絲紋,蛇紋 — snake marks, streak
⑤ 彎曲,變形 — warpage, distortion
⑥ 打不飽(缺料) — short shot
⑦ 熔接線 — weld line
⑧ 多膠— unwanted plastic
⑨ 拉傷—damage
2. 產(chǎn)品外觀 Part Appearance
① 產(chǎn)品顏色 — part color
② 產(chǎn)品光澤 — gloss
③ 皮紋粒度 — grain
3. 常用詞匯、詞組及短語 Normal Word, Short Sentence
1) 單邊 — per side
2) 雙邊 — both sides
3) 加入,添加 — add, incorporate
4) 去除,取消 — remove, cancel
5) 滿足…得要求,符合,與…要求一致 — according to, conform to, satisfy, meet
6) 要求,需要 — require, need, demand
7) 確認 — be approved, agreed by …
8) 允許 — permit, allow
9) 在…范圍之內 — within
10) 不可以,不允許,禁止 — free from, prevent, avoid
11) …,除非有另指 — … unless otherwise specified
12) …或少于 — …or less
13) 自動化運作 — automatic operation
14) 未注尺寸(詳細形狀)見三維造型
Non dimensioned contour (detailed shape) see 3D model.
15) 分型線上得飛邊(披縫)或段差應小于…
Burrs or discrepancy on the P/L shall be … or less.
標題欄 Title Block
1. 產(chǎn)品名稱 — part name
2. 圖紙編號 + 版本號(索引號)— drawing no. + level (index)
3. 一般公差 — general tolerance
(三) 如何閱讀制模標準?How to read tooling standard?
一.模具結構術語 Mold Construction Terms
A.模架 Mold base
1. 模架量化特征 Measurement Feature
① 長 X 寬 X 高 — Length X Width X Height
② 模具高度尺寸(模厚) — stack height of mould
③ 模具重量 — total weight of mould, mould thickness
2. 定模底板 — front plate, top clamping plate, clamp plate, clamping plate
3. 定模板 — cavity plate, fixed mould plate, A – plate
4. 動模板 — core plate, moving mould plate, B – plate
5. 支撐板 — support plate, backing plate
6. 間隔板,方鐵 — support blocks, rails, risers, spacer block
7. 頂桿固定板 — retaining plate, ejector retaining plate
8. 頂板 — ejector plate,bottom clamping plate
9. 動模底板 — back plate
10.導柱 — guide pillar, leader pin, guide pin
11.導套 — guide bush, leader pin bush
12.復位桿 — return pin, push-back pin
13.彈簧 — spring
14.撐頭 — support pillar
15.頂針板導柱、導套 — ejection guide pin / bush
16.垃圾釘 — stop pin, stop button
17. 模腳 — standing-off pillars
18. 標牌 — plaque scutcheon
B.成型零部件 moulding components
1. 型芯 — core insert
2. 型腔 — cavity insert
3. 鑲針 — core pin
4. 鑲塊 — sub-insert, split
5. 滑塊 — slide, sliding split
6. 斜頂 — lifter, angled-lift split, loose core
A 斜頂頭 — lifter head
B 斜頂桿 — lifter rod, lifter shaft
7. 成型頂桿 — moulding face pin, form pin
C.澆注系統(tǒng) Feed System
1.塑料 Moulding
a.主流道 — sprue
b.分流道 runner
① 主分流道 — main runner
② 二級分流道 — branch runner
分流道斷面形狀 cross-sectional shape of runner
① 圓形 — full round
② 半圓形 — semicircular
③ 梯形 — trapezoidal
c.澆口 gate
常用澆口形式 normal gate type :
① 邊緣澆口(J型澆口) — edge gate, J – gate
② 側澆口 — side gate
③ 潛伏式澆口 — sub-gate, subsurface gate, submarine gate, cashew gate
④ 潛伏式二次澆口(隧道式澆口) — tunnel gate onto feeder post
⑤ 點澆口 — pin gate
⑥ 直接澆口(主流道型澆口) — sprue gate, direct gate
⑦ 護耳式澆口 — tab gate
d.模腔 — impression
e. 冷料井 — cold slug well
f. 熱流道 — hot runner
2.模具零件 mold components
a.定位圈 — locating ring, location ring, register ring
b.澆口套 — sprue bush
c.擋圈 — stop ring
d.澆口鑲塊 — gate insert
e.熱流道板 — manifold
f. 熱嘴 — hot drop\hot sprue
分型面及其鎖緊、排氣 Parting Surface, inter-locking & venting
1. 分型線 — parting line ( P/L )
2. 鑲拼線 — bodyline, joint line
3. 平 / 不平得分型面 — flat / non – flat parting surface
4. 封膠面 — shut off surfaces, seal-off surfaces
5. 擦穿位 — shut off
6. 碰穿位 — kiss-off
7. 管位 — parting line lock
8. 分型面得釋放(避空) — relief of parting surface
9. 分型面得平衡 — balancing of parting surface
10.鎖緊角度 — locking angle
11.鎖緊力 — clamping force
12.鎖模塊 — safety strap
13.精定位 — Interlock, die lock
14.困氣 — air trap
15.排氣槽 — vent, vent slot
E.滑塊機構 Slide
1.驅動 Actuation
① 斜導柱 — angle pin, horn pin, cam pin
② 彈簧 — spring
③ 油缸 — hydraulic cylinder
2.制動 Detention
① 滑塊固定器 — slide retainer
② 彈簧制動器 — spring-loaded detention (plunger)
③ 擋釘、擋板 — stop pin, stop plate, slide stop
3.導軌 — gib, guide strip
4.鎖緊塊(楔緊塊)— heel block, locking heel, wedge block, chase block
5.耐磨片 — wear plate, wear strip
6.壓板 — retainer, gib
7.螺釘 — screw
8.定位銷 — dowel pin
F.斜頂機構 Lifter
1.斜頂頭 — lifter head
2.斜頂桿 — lifter rod, lifter shaft
3.開口銷 — split pin
4.固定板(壓板) — retainer plate
5.耐磨片 — wear plate
6.銅導套 — bronze bushing
7.襯套 — spacer
8.導軌 — L – gib
9.滑動塊 — slide
G.頂出系統(tǒng) Ejection System
1.基本詞匯 Basic Word
① 頂出行程 — ejection stroke
② 模具開檔 — daylight
③ 粘模 — stick
④ 產(chǎn)品脫模 — part is push off from, clear part of mould, separation of part
2.頂板機構 Ejector plate assembly
① 頂板 — ejector plate
② 頂板固定板 — retaining plate
③ 推板— stripper plate
④ 推板導柱 — ejector guide pin
⑤ 推板導套 — ejector guide bush
⑥ 撐頭 — support pillar
3.復位機構 Return System
① 復位桿(回程桿)— return pin, push – back pin
② 垃圾釘 — stop pin, stop button
③ 壓簧 — compressed spring
④ 碟簧 — a stack of ―Belleville‖ washers
⑤ 早復位機構 — early return system
⑥ 強制復位機構 — positive return system
4.頂出方法 Ejection Techniques
1)頂桿頂出 — pin ejection
2)頂管頂出 — sleeve ejection
3)頂塊頂出 — bar ejection
4)扁頂頂出 — blade ejection
5)頂板頂出 — stripper ejection
6)油缸頂出 — hydraulic ejection
7)氣頂 — air ejection
8)閥門頂出 — valve ejection
5.頂出元件 Ejection Elements
1)拉料桿 — sprue puller, sucker pin
2)頂桿 — ejector pin
3) 階梯式頂桿 — stepped ejector pin
1)頂管 — ejection sleeve, sleeve
2)扁頂 — ejector blade, slabbed off ejector pin
3)頂塊 — stripper bar
4)頂環(huán) — stripper ring
5)推板 — stripper plate
6)加速頂 — accelerated ejection
1.頂出幫助機構 Supplementary operating system
1)彈簧柱塞器 — spring – loaded plunger
2)彈珠定位器 — ball catch system
3)插銷式鎖扣 — Latch – lock
4)尼龍拉桿裝置 — friction puller device
2.電器元件 Electric Components
1)壓力傳感器 — pressure transducer
2)限位開關 — limit switch
F.冷卻系統(tǒng) Cooling System
1.基本詞匯 Basic Word
1)溫差 — temperature variation
2)水孔(水道) — waterlines, water-ways, flow-way, channel
3)水路 — cooling circuit
4)水路示意圖 — water schematic, schematic circuit
5)冷卻液 — coolant, coolant fluid
6)內連接 — interconnect
7)外連接 — external connection
8)出口、入口 — outlet、inlet
9)漏水 — water leakage
2.水路分布 Circuits
1)階梯式水路 — stepped system
2)分隔板水路 — baffled hole system
3)斜孔式水路 — angled hole system
3. 水路元件 Components
1) 悶頭(螺塞、止水栓) — (threadless)brass pressure plug : female plug & male
2) 隔水片 — baffle
3) 密封圈 — O – ring
4) 快插水路接頭 — quick disconnect fitting, quick connection adaptor
5) 彎頭 — elbow
6) 偶合器(連接器、接頭) — adaptor (including a plug & a socket)
7) 橡皮管 — rubber hose
1) 分水板,集水塊 — water manifold
G.螺紋、螺紋孔 & 螺釘 Thread, thread hole & screw
1. 螺紋 — thread
2. 管螺紋 — pipe thread
3. 螺紋孔 — screw hole, tapped hole
4. 起吊孔 — handling hole, jack screw hole, eye bolt hole
5. 螺釘 — screw
6. 內六角螺釘 — socket headed cap screw (s.h.c.s.)
7. 沉頭螺釘 — flat headed cap screw (f.h.c.s)
8. 螺栓 — bolt
9. 螺母 — nut
10.鎖緊螺母 — locknut
11. 螺紋標準 Thread Standard
① 公制標準 — Metric
② 英制標準 — Imperial
③ 英制管螺紋標準 — British Standard Pipe thread (BSP)
④ 美制管螺紋標準 — NPT
⑤ 美制粗螺紋標準 — United Coarse thread (UNC)
⑥ 美制細螺紋標準 — United Fine thread (UNF)
H.潤滑 Lubrication
1. 潤滑槽 — grease groove
2. 加油管 — grease line
3. 油杯 — lubrication fitting
I. 測量儀器 Measuring Instruments
1.游標卡尺 — vernier caliper
2.千分尺 — micrometer
3.高度規(guī) — height gauge
4.刻度規(guī) — dial gauge
5.三坐標測量儀(三次元) — Coordinate Measure Machine(CMM)
6.塞規(guī) — pin gauge
7.圓角量規(guī) — radii gauge
8.輪廓投影機—profile projector
J.注塑機參數(shù) Injection Machine Parameter
1.注塑機規(guī)格參數(shù) Injection Machine Specification
① 鎖緊類型 clamp type
a.油缸 — hydraulic
b.肘桿式 — toggle
② 垂直注塑機導柱間距 — tie bar vertical clearance
③ 水平注塑機導柱間距 — tie bar horizontal clearance
④ 臺板尺寸 — platen dim.
⑤ 蕞小 / 蕞大模厚 — mold height Min. / Max., Min. / Max. mold thickness
⑥ 蕞小 / 蕞大注塑機開檔 — open daylight Min. / Max.
⑦ 鎖緊行程 — clamp stroke
⑧ 鎖緊力 — clamping force
⑨ 頂出行程 — ejector stroke
⑩ 頂出力 — ejector force